[Alberg30] Genoa Travler

Larry Morris larmor at myexcel.com
Mon Dec 1 09:06:44 PST 2003


Roger,

Moving the Genoa track inboard to the deck would most definitely oil can
the deck upward.  The track gains all of it longitudinal stiffness from
the right angle structure of the hull flange portion of the hull to deck
joint.  Without this structure you would not only need a significant
backing plate but would also have to address the problem of core
compression when you bolted to track to the deck.


Larry Morris
Solstice #501


-----Original Message-----
From: public-list-bounces at alberg30.org
[mailto:public-list-bounces at alberg30.org] On Behalf Of Mike Lehman
Sent: Sunday, November 30, 2003 11:18 PM
To: Alberg 30 public list
Subject: Re: [Alberg30] Genoa Travler

Roger,

I am not an engineer, but I have been on an Alberg 30 where we (I)
ripped the primary winch and winch pedestal off the deck due to
excessive loading. The forces did not affect the genoa track, which is
point loaded at the block. If the track was mounted on the deck, I am
sure the force would have lifted the deck or pulled the bolts through
the deck even with a hefty backing plate. There's something to keep you
awake at night! BTW, this incident took place on the first tack of a
race, we still took 3rd with only one winch, but the cockpit was a mess
throughout the race. 
  ----- Original Message ----- 
  From: Roger L. Kingsland 
  To: Alberg 30 public list 
  Sent: Sunday, November 30, 2003 8:30 PM
  Subject: Re: [Alberg30] Genoa Travler


  Mike;

  Thanks for your input, it really is appreciated.  Although I don't
plan to
  race at first, I certainly would not do anything that is not class
legal so
  I have dropped the idea of moving the genoa traveler inboard.  I still
don't
  think it is a structural issue because A) the load from the Genoa
sheet is
  probably 1/4 that of a boom vang, and B) the load on a traveler can be
  distributed along it's length while a pad eye is a point load.

  Relative to the toe rail, the old teak was not salvageable (because
the only
  way I could get the deformed bolts out was to grind through the side
on the
  teak to cut off the bolt heads) and, now, there is not one piece of
metal
  (except the mast plate) connected to the deck.  So I have a clean
slate.  I
  have countersunk 3/16" stainless rivets 4" on center (near the
outboard edge
  of the smooth part) and encased the heads in epoxy.  I have also built
up
  the hull to deck joint with Marine Tex so it is now a finished joint.
I
  have been messing ad nauseum with the new toe rail detail and will
send you
  sketches of my current thinking.  Thanks for your feedback.

  Roger Kingsland


  Roger L. Kingsland, AIA
  Managing Partner
  Kingsland Scott Bauer Associates (KSBA)
  N40° 27' 49"  W79° 57' 59"
  3441 Butler Street
  Pittsburgh, PA 15201
  www.ksba.com

  1(412) 252-1500 X101 - Office & Voice Mail
  1(412) 779-5101 - Mobile (no voice mail)
  1(412) 252-1510 - Fax


  ----- Original Message ----- 
  From: "Mike Lehman" <sail_505 at hotmail.com>
  To: "Alberg 30 public list" <public-list at alberg30.org>
  Sent: Thursday, November 27, 2003 12:06 PM
  Subject: Re: [Alberg30] Genoa Travler


  > Roger, You need to sail the boat for a couple of years before making
this
  assumption. I have sailed my A30 for 26 years and have not found this
to be
  true. Minor bumps do not affect the Alberg. What you are proposing is
not a
  good idea. The strain on the deck will pull the joint apart. Ask Larry
  Morris whose previous owner had installed a pad-eye for a boom vang on
the
  deck inside the toe rail. The stress on the eye pulled the deck up and
  compromised the deck/hull joint. Larry and I removed toe rail and
track,
  then re-bed everything. I have been on many A30's that have pad-eyes
on the
  rail thru bolted through the deck/hull joint and there has been no
problems.
  Moving the track inboard also changes the sheeting angle and would not
be
  considered legal under class racing rules.
  >
  > ----- Original Message ----- 
  >   From: Roger L. Kingsland
  >   To: Alberg 30 public list
  >   Sent: Wednesday, November 26, 2003 2:28 PM
  >   Subject: Re: [Alberg30] Genoa Travler
  >
  >
  >   Mike;
  >
  >   Not to sound like Bill Clinton but, it depends on what your
definition
  of
  >   damage is.  My argument is that, because the rail connector and
the thru
  >   hull fastener are the same assembly, even small bumps against the
rail
  will
  >   work the thru hull joint causing leaks and weakening of the joint.
This
  >   type of "damage" is not visible but how many boats leak at the toe
rail?
  >
  >   Roger
  >
  >
  >   Roger L. Kingsland, AIA
  >   Managing Partner
  >   Kingsland Scott Bauer Associates (KSBA)
  >   N40° 27' 49"  W79° 57' 59"
  >   3441 Butler Street
  >   Pittsburgh, PA 15201
  >   www.ksba.com
  >
  >   1(412) 252-1500 X101 - Office & Voice Mail
  >   1(412) 779-5101 - Mobile (no voice mail)
  >   1(412) 252-1510 - Fax
  >
  >
  >   ----- Original Message ----- 
  >   From: "Mike Lehman" <sail_505 at hotmail.com>
  >   To: <public-list at alberg30.org>
  >   Sent: Wednesday, November 26, 2003 11:51 AM
  >   Subject: Re: [Alberg30] Genoa Travler
  >
  >
  >   > Take it from someone who has hit a number of things with the
Alberg
  over
  >   the
  >   > years - you gotta hit it pretty damn hard to cause any damage.
Last
  >   > encounter: 4-foot waves, 25+ knots and a BIG red channel marker.
Ouch!
  >   >
  >   >
  >   >
  >   > Mike Lehman
  >   > "Gilleleje" #505
  >   >
  >   >
  >   >
  >   >
  >   >
  >   > ----Original Message Follows----
  >   > From: "Roger L. Kingsland" <rkingsland101 at ksba.com>
  >   > Reply-To: Alberg 30 public list <public-list at alberg30.org>
  >   > To: "Alberg 30 public list" <public-list at alberg30.org>
  >   > Subject: Re: [Alberg30] Genoa Travler
  >   > Date: Tue, 25 Nov 2003 16:59:24 -0500
  >   >
  >   > Larry;
  >   >
  >   > Thanks for your "if it ain't broke don't fix it" vote.  I will
do the
  >   count
  >   > when the polls close.
  >   >
  >   > The fact that I have gotten other inquiries like yours below
regarding
  my
  >   > docking technique leads me to wonder if I could better occupy
  everyone's
  >   > time discussing docking, not toe rails.  I have always thought
that
  one
  >   > should hit the dock at an angle of about 30 degrees and only
hard
  enough
  >   to
  >   > have the forward end of the boat bounce out enough so the boat
drifts
  >   > parallel to the dock.  If you go too fast the bow will bounce
too far
  away
  >   > from the dock (which is only a problem if you can' get a bow
line over
  the
  >   > piling) and the impact will not be enough to stop the forward
momentum
  of
  >   > the boat (which is only a problem if there is another boat,
dingy,
  Manatee
  >   > and/or a lousy, rotten dock that can't even take the impact of a
  little
  >   > sailboat without collapsing right in front of your eyes... in
the
  way).
  >   > Perhaps there is a better way I am missing.
  >   >
  >   > Roger
  >   > Old, beat up, toe rail-less  #148
  >   >
  >   > ----- Original Message -----
  >   > From: "Larry Morris" <larmor at myexcel.com>
  >   > To: "'Alberg 30 public list'" <public-list at alberg30.org>
  >   > Sent: Monday, November 24, 2003 1:06 PM
  >   > Subject: RE: [Alberg30] Genoa Traveler
  >   >
  >   >
  >   >  > I vote for the ain't broke don't fix it solution.  By the
way, how
  hard
  >   >  > do you hit your dock anyway?  I think if you hit a piling
hard
  enough
  >   to
  >   >  > dislodge the genoa track or egg shape the bolt holes, you
will have
  >   >  > bigger problems to deal with.
  >   >  >
  >   >  >
  >   >  > Larry Morris
  >   >  > Solstice #501
  >   >  >
  >   >  >
  >   >  > -----Original Message-----
  >   >  > From: public-list-bounces at alberg30.org
  >   >  > [mailto:public-list-bounces at alberg30.org] On Behalf Of Roger
L.
  >   >  > Kingsland
  >   >  > Sent: Sunday, November 23, 2003 3:42 PM
  >   >  > To: dk.campbell at sympatico.ca; Alberg 30 public list
  >   >  > Subject: Re: [Alberg30] Genoa Travler
  >   >  >
  >   >  > Don;
  >   >  >
  >   >  > To answer your question ("Why would you want to try  to
weaken the
  >   >  > attachment point for wind and genoa forces on an AL 30?"),
first
  the
  >   >  > short
  >   >  > answer followed by the long answer (for the insomniac
Albergers)
  that I
  >   >  > composed some time ago to sort out the issues for myself.
Any
  feedback
  >   >  > would be appreciated.
  >   >  >
  >   >  > Short Answer:
  >   >  > I am sure the "if it ain't broke, don't fix it" crowd will
point
  out
  >   the
  >   >  > thousands of Albergs and other boats of the era having a
similar
  toe
  >   >  > rail
  >   >  > detail that haven't sunk yet.  But, this detail simply does
not
  stand
  >   up
  >   >  > to
  >   >  > the logic test and, in my humble, newbie opinion, it is
definitely
  >   >  > broke.
  >   >  > The problem is the fastening system requiring great strength
and
  >   >  > rigidity
  >   >  > (the structural connection between hull and deck) is the
wrong type
  >   >  > (shear
  >   >  > vs. friction) and is constantly subjected to forces that
weaken it
  >   >  > (bumps
  >   >  > into the dock and genoa sheet loads).
  >   >  >
  >   >  > To me, the solution is to create a good, bonded friction
connection
  >   >  > between
  >   >  > hull and deck and to separate connections for the loads on
the toe
  rail
  >   >  > and
  >   >  > genoa track.  Thus the question about moving the traveler
inboard.
  >   >  > Also,
  >   >  > the wind load on a 400 square foot sail at 30 knots is under
2,000
  >   >  > pounds
  >   >  > (assuming the sail is still intact in such wind), half of
which
  goes to
  >   >  > the
  >   >  > sheet.  If the sheet enters the block at 45 degrees, the
upward
  force
  >   on
  >   >  > the
  >   >  > track is less than 800 pounds (500 pounds at 30 degrees).  It
is
  >   >  > relatively
  >   >  > easy to distribute with the proper backer plate.
  >   >  >
  >   >  > Long Answer:
  >   >  > I am in the process of replacing my toe rail on #148 and I
have the
  >   >  > impression the rivets were meant primarily to hold the deck
and
  hull
  >   >  > together during chemical bonding.  The rivets, which I
drilled out
  and
  >   >  > filled with Marine Tex were too small and too deteriorated to
have
  any
  >   >  > appreciable tensile or shear strength and were located near
the
  outside
  >   >  > edge
  >   >  > of the joint overlap where they would not be effective in
creating
  a
  >   >  > friction connection (but would do a good job of holding the
hull
  and
  >   >  > deck
  >   >  > together
  >   >  > while the joint cured).  I replaced them with 3/16" SS rivets
4" OC
  >   >  > about
  >   >  > 1-1/2" inboard (my hand still hurts).
  >   >  >
  >   >  > The thru bolted toe rail fasteners (3/16" SS bolts, 6" OC)
seem to
  be
  >   >  > the
  >   >  > primary hull/deck mechanical fastener.  The problem with
these is,
  >   >  > because
  >   >  > they also hold the toe rail, they can not be tightened
sufficiently
  >   (the
  >   >  > teak doesn't have sufficient compressive strength) to create
a
  friction
  >   >  > connection (like that created by a clamp or Chinese
handcuffs) at
  the
  >   >  > intersection of hull and deck. If the chemical bond fails,
the only
  >   >  > remaining bond is the aluminum rivets (which are marginal)
and the
  >   shear
  >   >  > connection created where the SS bolts that pass thru the
hull/deck
  >   >  > material.
  >   >  >
  >   >  > A shear connection is only as strong as the surface area that
  "pushes"
  >   >  > against the sides of the connector; in this case, the sides
of the
  >   holes
  >   >  > in
  >   >  > the hull and deck (each less than 1/2" thick) forced against
the
  bolt
  >   >  > shaft.
  >   >  > Also, unless there are no gaps between the fastener and the
  >   >  > material being fastened, the shear connection comes into play
only
  >   after
  >   >  > the
  >   >  > chemical bond fails.  So instead of the mechanical fastener
adding
  to
  >   >  > the
  >   >  > strength of the chemical bond, its strength is only realized
after
  the
  >   >  > chemical bond
  >   >  > fails.  I suspect the chemical bond is stronger so, if a
force
  >   >  > sufficient
  >   >  > to break that bond is applied, a second application of the
same
  force
  >   >  > would
  >   >  > also cause failure of the mechanical fasteners.  Glug, glug.
  >   >  >
  >   >  > Ensuring bolt holes are filled with epoxy (often a messy,
  hit-or-miss
  >   >  > process) or using fully threaded screws would allow both
  connections to
  >   >  > work
  >   >  > in
  >   >  > concert but, the limited strength of a mechanical fastener in
shear
  >   >  > would
  >   >  > still be a problem.  A screw with a smooth shaft at the upper
of
  the
  >   two
  >   >  > layers being fastened will create a friction connection but
its
  >   strength
  >   >  > will be limited the thread grip on the relatively thin lower
  material.
  >   >  >
  >   >  > The dual function of the fasteners creates another problem.
That
  is
  >   the
  >   >  > fasteners that hold the hull and deck together also hold the
toe
  rail
  >   >  > (AKA,
  >   >  > bumper) onto the deck.  Just a minor bump against a piling
can
  >   >  > cause movement of the bolts which will enlarge the hole
through
  which
  >   >  > the
  >   >  > bolt
  >   >  > passes (I removed bolts forward that had a lazy "S" shape).
In
  >   >  > addition,
  >   >  > any eccentric load on the genoa traveler attached to the top
of the
  >   rail
  >   >  > will "work' the thru deck bolts.  Close hauled, where loads
are
  higher
  >   >  > and
  >   >  > more longitudinal, the depth of the toe rail will create
shear
  >   >  > resistance.
  >   >  > When loads are transverse, as in when the sail is out
(especially
  when
  >   >  > held
  >   >  > out by a whisker pole), the thin toe rail does little to
prevent
  >   bending
  >   >  > in
  >   >  > the bolts which are essentially cantilevered from the deck.
I
  suspect
  >   >  > this
  >   >  > is why we read postings such as this one from George
Dinwiddie,
  "Most
  >   of
  >   >  > my
  >   >  > leaks in the lockers under the salon windows have come from
leaking
  >   >  > genoa
  >   >  > track bolts."  The result is water tight integrity becomes
entirely
  >   >  > dependant on the bedding compound (which can also be effected
by
  >   >  > movement in
  >   >  > the toe rail) and the sheer connection no longer works in
concert
  with
  >   >  > the
  >   >  > chemical bond (per above).
  >   >  >
  >   >  >
  >   >  >
  >   >  >
  >   >  > Roger Kingsland
  >   >  > Chief Financial Officer (AKA, check writer)
  >   >  > Mahina Manu, A30 #148
  >   >  > N40°  29.288'
  >   >  > W79°  54.228'
  >   >  >
  >   >  > Author's Disclaimer; This email was produced exclusively by
the
  sender
  >   >  > and,
  >   >  > in the interest of expediency, without the benefit of editing
by
  >   others.
  >   >  > The sender, thank goodness, is a much better architect/sailor
than
  >   >  > speller/editor and, frankly, constantly laments an obvious
flaw in
  >   >  > "spell
  >   >  > check," it does not know what the author is thinking.  Please
  accept
  >   the
  >   >  > sender's sincere apologies for any "typos" that may appear in
this
  >   >  > document.
  >   >  > If present, they are certainly unintended and hopefully do
not
  cloud
  >   the
  >   >  > message, or spawn any unnecessary lawsuits.
  >   >  >
  >   >  > ----- Original Message -----
  >   >  > From: "Don Campbell" <dk.campbell at sympatico.ca>
  >   >  > To: "Alberg 30 public list" <public-list at alberg30.org>
  >   >  > Sent: Sunday, November 23, 2003 11:44 AM
  >   >  > Subject: Re: [Alberg30] Genoa Travler
  >   >  >
  >   >  >
  >   >  > > The WTC fell when it went out of column and the support was
too
  weak
  >   >  > to
  >   >  > hold the weight due to gravititational forces of the mass.
Why
  would
  >   you
  >   >  > want to try  to weaken the attachment
  >   >  > > point for wind and genoa forces on an AL 30?
  >   >  > >
  >   >  > > "Roger L. Kingsland" wrote:
  >   >  > >
  >   >  > > > I have considered moving my genoa traveler inboard about
2" so
  I
  >   >  > could
  >   >  > attach it directly to the deck instead of the toe rail. Would
this
  be
  >   >  > permitted under the class racing rules?
  >   >  > > >
  >   >  > > > Roger L. Kingsland, AIA
  >   >  > > > Managing Partner
  >   >  > > > Kingsland Scott Bauer Associates (KSBA)
  >   >  > > > N40° 27' 49"  W79° 57' 59"
  >   >  > > > 3441 Butler Street
  >   >  > > > Pittsburgh, PA 15201
  >   >  > > > www.ksba.com
  >   >  > > >
  >   >  > > > 1(412) 252-1500 X101 - Office & Voice Mail
  >   >  > > > 1(412) 779-5101 - Mobile (no voice mail)
  >   >  > > > 1(412) 252-1510 - Fax
  >   >  > > >
  >   >  > > >
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 |                This Old Boat by Don Casey                     |
 | http://www.amazon.com/exec/obidos/ASIN/0071579931/alberg30-20 |
 +---------------------------------------------------------------+

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 +---------------------------------------------------------------+
 |                This Old Boat by Don Casey                     |
 | http://www.amazon.com/exec/obidos/ASIN/0071579931/alberg30-20 |
 +---------------------------------------------------------------+

Public-list mailing list -- Public-list at alberg30.org
http://www.alberg30.org/mailman/listinfo/public-list
To unsubscribe: email to Public-list-request at alberg30.org
Include command "unsubscribe <password>" in subject or body.
Use command "help" for more options.

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